Fast Forward to the Future
HUMAN MOVEMENT INTELLIGENCE

Digital Twin of Human Movement

Technology to measure, actuate and optimize human movement.

Rehab • Performance • Fitness • Military
HUMAN MOVEMENT INTELLIGENCE
HUMAN MOTION TECHNOLOGY STACK STACK DE TECNOLOGIA DO MOVIMENTO HUMANO

Human Motion Technology Platform Human Motion Technology Platform

A technological infrastructure that senses, actuates and models human movement — enabling the creation of its digital twin. Uma infraestrutura tecnológica que mede, atua e modela o movimento humano — viabilizando a criação do seu Digital Twin.

It is the engineering layer where sensing, actuation and intelligence converge into one system architecture. É a camada de engenharia onde sensing, actuation e intelligence convergem numa única arquitetura de sistema.

It creates the technical foundation for scalable applications where data, interaction, modeling and intelligence operate as one stack. Cria a base técnica para aplicações escaláveis, onde dados, interação, modeling e intelligence operam como um único stack.

Sensing[1]

Biomechanical sensing technologies capture motion, force and neuromuscular signals, creating the data foundation for modeling human movement. Tecnologias de sensorização biomecânica captam movimento, força e sinais neuromusculares, criando a base de dados para modelar o movimento humano.

Actuation[2]

Electromechanical actuation systems interact collaboratively with human movement, modulating force and resistance in real time to guide, adapt and optimize movement dynamics. Sistemas de atuação eletromecânica interagem de forma colaborativa com o movimento humano, modulando força e resistência em tempo real para orientar, adaptar e otimizar a dinâmica do movimento.

Modeling[3]

Dynamic 3D biomechanical modeling transforms movement data into computational representations of the human body, enabling predictive models of motor behavior. Modelação biomecânica dinâmica em 3D transforma dados de movimento em representações computacionais do corpo humano, permitindo a construção de modelos preditivos do comportamento motor.

Intelligence[4]

Artificial intelligence learns movement patterns, anticipates behaviors and optimizes motor performance in real time. Sistemas de inteligência artificial aprendem padrões de movimento, antecipam comportamentos e otimizam a performance motora em tempo real.

APPLICATIONS

Where Technology
Takes Form

Onde a Tecnologia
Ganha Forma

The platform operates across domains where human movement can be measured, understood and influenced.

Rehabilitation

Recovery becomes precise, guided and quantifiable. The platform enables controlled interaction with movement, transforming rehabilitation into a measurable and adaptive process.

Performance & Training

Human performance becomes measurable, adaptive and continuously optimized. Real-time sensing and actuation dynamically regulate load, movement and response — reducing injury risk and enabling a new paradigm of data-driven training.

Fitness & Wellness

Everyday training becomes structured, responsive and continuously guided. Movement adapts in real time through sensing and actuation — reducing injury risk and enabling a more intelligent approach to physical wellbeing.

Human Augmentation & Military

Human capability can be extended beyond its natural limits. By integrating sensing, actuation and modeling, the platform enhances strength, control and neuromuscular response in high-demand environments.

THE STACK

06 Disciplines.
01 Operating System.
06 Disciplinas.
01 Sistema Operacional.

In Industry 4.0, value is born from orchestration — not from isolated technologies.

The same principle applies here.

At Twin Factory, six disciplines converge into a single stack. The output is not a list of features — it is the Body Operating System [BoS]: a system that reads, models, simulates and acts on human movement.

HARD LAYER — BODY
IoB

INTERNET OF BODY

Movement has never been truly measurable — until sensors became precise enough, connected enough and invisible enough to live on the body. IoB is the evolution of IoT: not things connected, but the human body itself — readable, in real time, anywhere.

NANO

NANOTECHNOLOGY

Conventional sensors sit on the body. Nanotechnology becomes the body — fibres engineered at molecular level that sense and stimulate neuromuscular activity without interrupting movement. The textile is the sensor. The skin is the interface.

COBOT

COLLABORATIVE ROBOT

Not a robot that replaces human movement — a system that works with it. The Cobot doesn't impose, it collaborates: generating load, applying FES stimulation, adjusting resistance in real time. It doesn't do the movement for you. It does it with you — and makes it better.

SOFT LAYER — DIGITAL
AI

ARTIFICIAL INTELLIGENCE

The human body is too complex and too individual for fixed protocols. AI runs millions of simulations to find the optimal intervention — calibrated for your body, at the exact instant of each movement. It anticipates injury, optimises performance and personalises recovery at a scale no human expert can match.

DT

DIGITAL TWIN

Not a static model — a living bridge. The Digital Twin mediates the continuous loop between the physical and the digital: the real body feeds the virtual model, the virtual model informs the real intervention, the intervention changes the body, and the body feeds the model again. Two worlds in constant dialogue.

XR

EXTENDED REALITY

Data alone doesn't change behaviour. Extended Reality translates invisible biomechanical information into experiences the body can understand, respond to and learn from — making the Digital Twin visible, tangible and actionable in real time.

The result of this orchestration is the Body Operating System [BoS] — a platform that doesn't just observe human movement.
It acts on it.
O resultado dessa orquestração é o Body Operating System [BoS] — uma plataforma que não se limita a observar o movimento humano.
Ela atua sobre ele.
NASA TRL METHODOLOGY
D2W — Digital2Win
TRL 4/5
Tissue-Tech
TRL 2/3
SISTEMA EM DESENVOLVIMENTO (MAIS AVANÇADO)
/hʌɪp/ · High-Yield Performance Equipment
O primeiro dispositivo da D2W Platform.

Dynamic load: measures, acts, and adjusts.

A closed-loop system where sensing, actuation and control operate together in real time — turning movement into data, and data into action.

Sistema
Leitura em tempo real das variáveis do movimento, incluindo tracking 3D
Geração e ajuste dinâmico de carga
Interação contínua entre usuário e sistema
Dados objetivos captados continuamente durante toda a execução
TRL [4/5]
VALIDADO POR PROVAS DE CONCEITO REAIS
OPERAÇÃO DO SISTEMA

From observing to acting on it.

Conventional systems observe movement. H.Y.P.E. acts on it — introducing load, response and real-time adjustment.

Movement is no longer only measured. It becomes controlled, and it can be anticipated.

O primeiro dispositivo da D2W Platform.
H.Y.P.E. é o primeiro dispositivo construído na D2W Platform.
R&D PORTFOLIO · 4 PROJECTS IN PARALLEL

Projects in
Development.

04
TRL 4/5 · PROTOTYPE
LOAD GENERATOR DEVICE
· REHAB  · FITNESS  · PERFORMANCE  · MILITARY
DEVICEPORTABLE IoTACTUATOR REAL-TIME DATAAI DIGITAL TWIN
01
TRL 2/3 · CONCEPT
E-TEXTILE WEARABLE
· REHAB  · FITNESS  · PERFORMANCE  · MILITARY
DEVICE [e-Textile · Nanotech]WEARABLE IoTEMG / FES BIOFEEDBACK · REAL-TIME DATA AIDIGITAL TWIN
03
TRL 2/3 · CONCEPT
COMING SOON
AUTOMATIC TRANSMISSION
· REHAB  · FITNESS  · PERFORMANCE
DEVICEIoT CVTBIOFEEDBACK REAL-TIME DATAAI
02
TRL 2 · CONCEPT
COMING SOON
G-FORCE SIMULATOR
· REHAB  · PERFORMANCE  · GAMING  · TRAINING & SIMULATION
DEVICEIoT G-FORCESIMULATIONAI
RECOGNITION & ECOSYSTEM

Validated by
the Ecosystem.

🇧🇷 BRAZIL · ORIGIN
RESEARCH FUNDING
TRL [15]
2021 / 2024
Scientific foundation of the D2W technology.
Full R&D journey supported — from proof of concept to validated prototype.
São Paulo, Brasil
EXPORT PROMOTION
2022 / 2023
Apoio ao road map internacional do D2W.
5 eventos globais: Dubai · Munique · Lisboa · Madrid · Paris.
Brasil · Global
🌍 GLOBAL EVENTS · MARKET INVESTIGATION
2022
World's largest tech event. D2W presented to global tech leaders.
Dubai · UAE
2022
Global sports & fitness industry. D2W positioned in performance & rehabilitation markets.
Munich · DE
2022–23
Two consecutive editions. D2W validated within the global deep tech startup ecosystem.
Lisbon · PT
2023
Top European startup competition. D2W recognized among the most innovative emerging technologies.
Madrid · ES
2023
Europe's leading deep tech & innovation summit. D2W showcased to investors and industry leaders.
Paris · FR
🇵🇹 PORTUGAL · TWIN FACTORY FOUNDED IN PORTUGAL / EU
GOV FUNDING · 2025
2025
Approved for New Digital/Technological Products.
Government-backed acceleration of deep tech innovation.
Portugal
CERTIFIED · 2026
2026
Certified within the national startup recognition programme. Technology concept and market potential validated by the Portuguese ecosystem.
Portugal
INCUBATED
Member of Taguspark — Oeiras Valley, one of Portugal's leading technology parks and part of the European innovation network.
Oeiras · Portugal
SOBRE NÓS
André Sernaglia
FOUNDER & CEO · TWIN FACTORY

Passionate enthusiast of science, technology and sports — with a special love for mountain biking and snowboarding. With deep experience in Industry 4.0, where precision and data are essential, he asked:“Why not use these technologies to transform motor health?”Frustrated by the lack of objectivity in physical therapy after his own injury recovery, he founded Twin Factory to bridge that gap.

Technology Driven.
Driving Technology.

Somos impulsionados pelas tecnologias emergentes — mas também as impulsionamos.

Na Twin Factory não apenas aplicamos tecnologias emergentes — nós as impulsionamos para além de seus próprios limites. A criatividade e o pensamento não convencional nos levam a usar a tecnologia fora de sua concepção. Ao fazer isso, não apenas construímos produtos melhores — expandimos o que a própria tecnologia é capaz de entregar.

Saúde Motora. Redefinida.

Somos uma startup deep tech que desenvolve produtos inteligentes baseados nas tecnologias habilitadoras da Indústria 4.0. Com foco em saúde motora — transformamos reabilitação, fitness, performance e defesa militar por meio de dados, substituindo suposições por insights objetivos e mensuráveis com biodados reais.

4 [Plus]
PRODUTOS EM DESENVOLVIMENTO
2 Países
PRESENÇA EM SP  •  LX
[TRL]5
TECHNOLOGY READINESS LEVEL
METODOLOGIA NASA
30[20+10]
ANOS DE EXPERIÊNCIA
20 EM COMUNICAÇÃO
10 EM TECNOLOGIA E INDÚSTRIA 4.0
A tecnologia nos move.  Nós movemos a tecnologia. GET IN TOUCH ENTRE EM CONTATO
United, our potential is limitless.
Let's make it happen.
FAST FORWARD TO THE FUTURE
FUNDING & SUPPORT

Financed by the Recovery and Resilience Plan.

Plano de Recuperação e Resiliência República Portuguesa
União Europeia Financiado pela União Europeia
NextGenerationEU
OPERATION
Nº 23611
Vouchers for Startups — New Digital/Technological Products
CALL
AAC N.º 21/C16-i02/2025
FINAL BENEFICIARY
SST — Smart Secure Technologies Unipessoal Lda.
NIPC 514513314
APPROVED SUPPORT
30.000,00 €
Non-repayable grant · 100% rate
MANAGING BODY
IAPMEI — Agency for Competitiveness and Innovation
IMPLEMENTATION PERIOD
Concluded by 30 June 2026

The project develops new digital and technological products within the D2W Platform, aimed at measuring, actuating and modelling human movement. Its contracted result is one product or service with a strong digital/technological component and scalability potential. The operation is financed by the European Union — NextGenerationEU, through Portugal's Recovery and Resilience Plan, under the Vouchers for Startups measure managed by IAPMEI.